AquaSys®2026-06-28T09:24:30-05:00

Helping innovators incubate

AquaSys® 120 (AQ120)

High-performance, water-soluble material designed for precision composite applications—ideal for 3D-printed sacrificial molds and injection-molded core workflows.

  • Dissolves 6× faster than leading PVA at elevated temperatures (and 2× faster at room temp).
  • Compatible with common engineering build materials like ABS, PC/ABS, Nylon, TPU, CPE, PC (and more).
  • Ideal for complex/high-resolution sacrificial core geometries.
AquaSys 120 logo

What is AquaSys® 120?

AquaSys® 120 is a water-soluble support material for 3D printing (FFF and direct/pellet extrusion). It dissolves in plain tap water — about 6× faster than leading PVA at 80 °C and 2× faster at 22 °C — and offers the highest thermal stability in its class, letting engineers print complex internal geometries and sacrificial molds, then wash the support away.

Hand feeding AquaSys 120 filament from spools into a 3D printer

Turnkey composite core manufacturing support

We support projects from idea → prototyping → production using our additive manufacturing capacity and composite-focused workflow.

40+ additive manufacturing systems & 40+ collective years of AM experience.

Turnkey manufacturing capability:

  • 3D Printed Parts – Prototypes
  • 3D Printed Parts – Small Lot Production
  • Thermoplastic Prototype Tooling

Filament & Pellets

Choose the format that matches your printer and production workflow.

AquaSys 120 logo

Filament

AquaSys water-soluble support material logo

For engineering-grade applications.

Best for FFF/FDM workflows and multi-material printing

  • Soluble in plain tap water
  • Dissolves 6x faster than PVA
  • Dramatically reduces post-processing
  • Prints at chamber temps up to 120°C

Pellets

AquaSys water-soluble support material logo

For engineering-grade applications.

Best for higher throughput and production-oriented extrusion workflows

  • Available in 1kg, 5kg, and 10kg packages
  • Compatible with many open-source pellet printers
  • Same superior performance as AquaSys filament

Datasheets and support

Request TDS/SDS, samples, or a technical consult for your printer + application.

Is AQ120 right for my application?

If you’re producing precision composite parts and need high-quality sacrificial cores or molds, AquaSys® 120 is built for these workflows.

Key advantages of our materials:

  • 3D-printed sacrificial molds
  • Injection-molded core applications
  • Complex parts (manifolds, pressure vessels, propeller blades, intricate sacrificial cores)

Frequently Asked Questions

What is AquaSys® 120?2026-06-27T20:39:25-05:00

AquaSys® 120 is a water-soluble support material for 3D printing, designed for FFF and direct-extrusion workflows to enable complex geometry and easier post-processing.

What is a water-soluble support material used for?2026-06-27T20:39:44-05:00

Water-soluble supports are used to print complex overhangs, internal channels, and intricate features, then dissolve away in water to reduce manual removal and surface damage.

What materials can I print with AquaSys® 120?2026-06-27T20:40:01-05:00

AquaSys® 120 is compatible with a wide range of engineering thermoplastics — PETG, CPE, ABS, Nylon, PC, PC/ABS, TPU, PP, and various filled materials.

What print temperature should I start with for AquaSys® 120?2026-06-27T20:40:17-05:00

A common starting range is 235–245 °C nozzle temperature. Build plate guidance is up to 120 °C, and the material is noted for stability in higher-temperature printer environments.

Does AquaSys® 120 dissolve in water only?2026-06-27T20:40:32-05:00

Yes. AquaSys® 120 is designed to dissolve in plain tap water without requiring any solvents.

How fast does AquaSys® 120 dissolve?2026-06-27T20:40:47-05:00

In comparative testing, AquaSys® 120 dissolved about 2× faster than a leading PVA at room temperature (22 °C) and over 6× faster at elevated temperature (80 °C).

What’s the best way to dissolve AquaSys® 120 — and speed it up?2026-06-27T20:41:04-05:00

Use warm tap water at 70–80 °C with agitation or circulation, and refresh the water periodically — no solvents needed. At 80 °C it dissolves a 1 cm cube in about 15 minutes.

Do I need to dry AquaSys® 120 before printing?2026-06-27T20:41:21-05:00

If stored properly and kept dry, it typically doesn’t require special handling. If moisture is present, dry at around 70–80 °C (for example, 70 °C for 3–4 hours).

What forms does AquaSys® 120 come in?2026-06-27T20:41:38-05:00

AquaSys® 120 is available as 3 mm pellets and as 1.75 mm and 2.85 mm filament, in a natural amber color.

How should I store AquaSys® 120?2026-06-27T20:41:56-05:00

Store AquaSys® 120 in sealed, metallized foil packaging with desiccant, and reseal after each use to minimize moisture pickup and maintain print consistency.

Is AquaSys® 120 safe to handle?2026-06-27T20:42:12-05:00

Yes — AquaSys® 120 is hydrophilic, biocompatible, non-toxic, and non-carcinogenic, and dissolves in plain water with no harsh chemicals or leftover residue.

Where can I find handling and safety information?2026-06-27T20:42:28-05:00

Refer to the product Safety Data Sheet (SDS) for complete handling, storage, and safety details.

Passionate – Dedicated – Professional

Start A Discussion With our Development Team

Jonathan Farren
Jonathan FarrenBusiness Development Engineer
With a background as an advanced application engineer, I bring a technical, hands-on approach to business development—partnering directly with customers to achieve their precision composite goals. Let’s connect and turn your vision into results.

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