Infinite™2026-06-28T09:22:49-05:00

Helping Innovators Incubate

The material-first partner for pellet-extrusion LFAM.

Interfacial — through its Infinite™ brand — partners with you from first print to full production.

Under its Infinite™ materials brand, Interfacial, a Nagase Group Company, develops and manufactures high-performance polymer compounds engineered for large format additive manufacturing. Whether one of our commercial grades fits, or you need a custom material built from the ground up, our team of PhD scientists and application engineers partners with you from first validation to commercial scale.

What is LFAM?

Large Format Additive Manufacturing is a pellet-extrusion 3D printing process that builds parts at foot- or meter-scale — far beyond filament desktop systems. It enables aerospace tooling, architectural molds, marine components, and industrial fixtures at print rates 10–100× faster than traditional FDM.

The compound fed into the extruder is the defining variable in LFAM performance. That’s where Infinite™ comes in.

What is Infinite™?

Infinite™ is a line of glass-fiber-reinforced polymer pellets engineered by Interfacial (a Nagase Group company) for large-format additive manufacturing (LFAM), in four grades — PC-GF, rPC-GF (recycled PC), rPETG-GF (recycled PETG), and PC-GF-V0 (UL94 V-0 flame-rated) — for pellet-extrusion systems such as Thermwood LSAM and CEAD.

Infinite LFAM pellets logo
Why Infinite

Why engineers choose Infinite​™​ for LFAM​

Six engineering wins that define LFAM-grade compounds — dialed into every Infinite™ pellet.

Featured Materials

Four purpose-built grades — pellets, ready to print.

Glass fiber–reinforced PC and PETG compounds, all supplied as pellets ready for pellet-extrusion LFAM systems.

All Infinite™ materials are manufactured using twin-screw extrusion compounding — the same platform used in development — so what you validate at trial scale is exactly what you receive at commercial volume.

PC-GF

Infinite

Glass-filled virgin polycarbonate

The workhorse compound for demanding tooling — aerospace lay-up molds, drilling fixtures, and high-temperature industrial jigs. Polycarbonate’s high HDT combined with glass fiber reinforcement delivers the dimensional stability and machinability needed for large-format parts that hold tight tolerances through post-processing.

Processing260–300°C

rPC-GF

Infinite

Glass-filled recycled polycarbonate

Same high-performance profile as PC-GF while incorporating post-consumer recycled polycarbonate feedstock — the choice for sustainability-driven programs without compromising dimensional stability, machinability, or thermal performance. Ideal for construction formwork, architectural molds, and ESG-driven procurement.

Processing260–300°C

rPETG-GF​

Infinite

Glass-filled recycled PETG

Processes at lower temperatures with excellent layer bonding and lower residual stress than ABS or PC-based grades — ideal where lower-temperature printing, recycled content, and strong surface quality are all priorities. Well-suited for furniture, consumer goods tooling, and sustainability-forward applications.

Processing220–250°C

PC-GF-V0

★ New
Infinite

Glass-filled PC with UL94 V-0 fire rating

The newest addition to the Infinite™ lineup. Engineered for aerospace, transportation, and commercial applications where fire resistance is a specification requirement. Achieves V-0 rating under UL94 while retaining the high HDT, dimensional stability, and machinability of base PC-GF.

Processing260–300°C

At a glance: Infinite™ grade comparison

Grade Base Polymer Recycled Key Differentiator Primary Applications
PC-GF Virgin PC High HDT, machinable Aerospace tooling, industrial fixtures
rPC-GF Recycled PC Yes Sustainable + high performance Construction molds, ESG programs
rPETG-GF Recycled PETG Yes Lower process temp, sustainable Furniture, consumer goods tooling
PC-GF-V0 Virgin PC UL94 V-0 fire rating Aerospace, fire-rated tooling
Custom material development

Need a material that doesn’t exist yet?

Yes. We develop custom LFAM polymer compounds from requirements through commercial scale-up — backed by a PhD materials science team and 30+ patents.

Sometimes a commercial grade is the right starting point. Sometimes your application — a unique geometry, a demanding thermal environment, a regulatory requirement no off-the-shelf material can meet — calls for a compound built specifically for you.

Hand holding green recycled polymer pellets beside a microscope

The engine of our development expertise

  • Expansive team of PhD material scientists, application engineers & technicians
  • 30+ patents in Advanced Materials & Manufacturing
  • Proven 4-phase idea-to-commercialization process
  • Dedicated project managers ensuring transparency at every milestone
Lab to launch capabilities

Every stage in-house. Your timeline isn’t constrained by external bottlenecks.

From first formulation to production-scale supply, Interfacial provides the full capability stack internally.

Material validation
01 · Capability

Material validation

Quick-turnaround small-scale validation runs to qualify new formulations before committing to production. Every commercial lot of Infinite™ pellets is tested against a defined property specification — MFI, tensile, flexural, and moisture content — before release. CoA documentation available for each lot.

Material characterization
02 · Capability

Material characterization

State-of-the-art melt processing, prototyping, and characterization equipment, testing to 50–60 ASTM methods. Characterization covers mechanical properties in print and transverse directions, HDT, impact resistance, and dimensional verification — the full picture of how your material performs in a finished LFAM part.

Rapid formulation
03 · Capability

Rapid formulation

Rapid formulation screening with on-site testing — multiple candidate compounds evaluated in parallel to accelerate convergence on your target spec. Benchtop-to-pilot-scale workflow compresses timelines that would take months at external facilities.

Manufacturing services

Industry leaders in scalable compounding & production.

40 million pounds per year across 8 twin-screw extruders — from 50 lb trial quantities to full commercial production, on the same platform, with CoA on every lot.

0M
Annual compounding capacity (lbs / year)
0
Twin-screw extruders (lab → commercial)
0K
Maximum lot size per production run (lbs)
0%
CoA on every lot — MFI, tensile, flexural, moisture

From trial to commercial

Whether you need 50 pounds for first print validation or 50,000 pounds for a production program, Interfacial supports the full volume range on the same compounding infrastructure. Scaling up doesn’t require a new supplier — just a larger lot size.

Need domestic compounding?

We can also toll-manufacture or co-develop an equivalent formulation for customers seeking a scalable US-based production alternative for an existing material.

Technical Q&A

LFAM materials: your technical questions answered.

Direct answers to the questions engineers most commonly ask when evaluating LFAM compounds.

Question 01

“Why do my large-format prints warp — is it the material or something I’m doing wrong?”

What causes warpage in LFAM — and how do Infinite™ materials address it?

Warpage is caused by high CTE in the base polymer — glass fiber reinforcement in Infinite™ grades suppresses it at the chemistry level, not through process workarounds.

Unfilled polycarbonate and PETG have coefficients of thermal expansion high enough to cause significant dimensional drift across multi-hour LFAM builds. As the part cools unevenly, the base expands and contracts differently than the active print zone, inducing stress that warps the geometry.

Infinite™ materials use glass fiber reinforcement to suppress this effect. Glass fiber constrains the polymer matrix as it cools, dramatically reducing CTE.

Question 02

“My prints are delaminating between layers — material or settings?”

What causes poor layer adhesion in LFAM — material or process?

Both — but they have different root causes and different fixes. Infinite™ grades include validated processing guidelines for both.

Material-side: insufficient melt viscosity, moisture in pellet feed creating voids, fiber orientation disrupting bead contact.

Process-side: substrate temperature too low, excessive layer time, incorrect nozzle distance.

Every Infinite™ grade ships with validated processing guidance: drying conditions, barrel temperature windows, substrate temperature recommendations, layer time limits.

Question 03

“What kinds of defects should I watch for on a long LFAM build — and how do I prevent them?”

What are the most common defect modes in LFAM builds?

Warping, layer delamination, porosity, surface cracking, fiber anisotropy — most preventable with proper material prep and process setup.

Warping: controlled by glass fiber + substrate heating.
Delamination: maintain inter-layer temperature.
Porosity: pre-dry pellets to ≤0.02% moisture.
Surface cracking: mitigated by enclosure heating.
Anisotropy: inherent in GF compounds; factor into part design.

Drying is non-negotiable. PC-GF / rPC-GF: 4 hrs at 120°C. rPETG-GF: 4–6 hrs at 65–70°C.

Question 04

“I’m running a Thermwood LSAM — are Infinite™ materials proven on my machine?”

Which LFAM platforms are Infinite™ materials validated on?

Yes — all four grades validated on Thermwood LSAM and CEAD systems. Platform-specific parameters available for your machine.

All four grades have been validated on major LFAM platforms. Our applications engineering team provides machine-specific parameters: melt temperature, substrate temperature, screw RPM range, nozzle size, and layer time for your specific setup.

Not seeing your platform listed? Contact us. If your system uses pellet extrusion, our materials are almost certainly compatible.

Question 05

“We’re making aerospace tooling — can LFAM materials actually hold up?”

How suitable are Infinite™ materials for aerospace and high-performance applications?

PC-GF and PC-GF-V0 are proven in aerospace tooling — with high HDT, carbide-machinable surfaces, and optional UL94 V-0 fire rating.

High HDT: autoclave-compatible tooling.
Machinability: comparable to traditional tooling boards; carbide tooling recommended.
UL94 V-0: on PC-GF-V0 for fire-resistance specs.

For structural end-use parts, LFAM parts typically require post-print machining. Our application engineers advise on grade selection and qualification protocol.

Question 06

“We have a sustainability mandate — are there recycled LFAM materials that perform?”

Are recycled or sustainable LFAM compound options available?

Yes — rPC-GF and rPETG-GF incorporate post-consumer feedstocks and perform comparably to virgin equivalents in most tooling applications.

Both recycled grades are supported by the same technical documentation, CoA controls, and application engineering as virgin grades. In most tooling applications, equivalent dimensional stability, machinability, and batch consistency.

Scrap and failed prints can be reprocessed. PC- and rPETG-based scrap can be granulated and reblended with prime material — subject to quality controls.

Long-term partner

A material company. Not a printer OEM.

Interfacial — material-focused, with PhD-level science, 30+ patents, and 40M lbs/year of production capacity behind every compound we ship.

Most LFAM ecosystem companies sell printers. Interfacial sells the material that goes into them — and backs it with the technical depth to help you succeed across the full workflow.

FAQ

Frequently Asked Questions

What are Infinite™ pellets used for?2026-06-27T20:10:49-05:00

Infinite™ grades serve LFAM applications across construction, furniture, automotive, tooling, and molds — anywhere dimensional stability at scale matters. Every grade prints with low-to-zero warpage and without a heated chamber, broadening equipment compatibility. Grade selection maps to the requirement: PC-GF for stiff virgin polycarbonate (HDT ~125 °C); rPC-GF (HDT ~126 °C) and rPETG-GF for recycled-content / circular-manufacturing goals; and PC-GF-V0 where a UL94 V-0 flame rating is required (HDT ~123 °C). Recycled grades use recovered feedstocks with full technical support, and scrap from PC-GF and rPETG-GF can be granulated and reblended under quality controls.

Why does glass-fiber reinforcement matter in LFAM?2026-06-27T20:10:31-05:00

Large-format 3D printing builds parts over long cycles, where unfilled polymers warp and drift dimensionally as they cool. Infinite™ pellets are reinforced with glass fiber, which lowers the polymer’s coefficient of thermal expansion (CTE) and controls warping and shrinkage across big parts. Every grade is validated on major pellet-extrusion platforms including Thermwood LSAM and CEAD, with platform-specific print parameters available from Interfacial’s applications engineers. Each lot is produced on the same twin-screw compounding line used for full production and ships with a Certificate of Analysis (CoA) covering MFI, tensile, flexural, and moisture specs. Customers can start with 50–500 lb trial quantities and scale to commercial volume on the identical platform — backed by a PhD materials-science team, 30+ patents, and 40 million pounds of annual capacity across 8 twin-screw extruders.

What is Interfacial’s annual compounding production capacity?2026-06-18T22:17:29-05:00

Interfacial operates 8 twin-screw extruders with a combined capacity of 40 million pounds per year, spanning lab-scale to full commercial-scale production.

Can LFAM scrap or failed prints be reprocessed?2026-06-18T22:17:14-05:00

Scrap from PC-GF and rPETG-GF grades can be granulated and reblended with prime material, subject to quality controls. Contact our team for a reprocessing protocol.

How does Interfacial ensure batch-to-batch consistency?2026-06-18T22:17:01-05:00

Every production lot is tested against a defined specification: MFI, tensile, flexural, and moisture content before release. Certificate of Analysis (CoA) documentation is available for every lot.

Are recycled-content LFAM materials commercially available?2026-06-18T22:16:36-05:00

Yes. rPC-GF and rPETG-GF both incorporate recycled polymer feedstocks and are commercially available with full technical support.

Can customers start with trial quantities and scale to commercial volumes?2026-06-18T22:19:48-05:00

Yes. Interfacial supports trial quantities of 50–500 lbs through the same twin-screw compounding platform used for commercial production.

Does Interfacial develop custom LFAM materials?2026-06-18T22:16:09-05:00

Yes. Our team of PhD material scientists develops custom polymer compounds for applications that commercial grades cannot serve. The process follows 4 phases: requirements definition, formulation and lab screening, print validation, and scale-up to commercial production.

What causes poor layer adhesion in LFAM?2026-06-18T22:15:51-05:00

Both material and process factors contribute. Material causes include insufficient melt viscosity, pellet moisture creating voids, and fiber orientation disrupting bead contact. Process causes include low substrate temperature, excessive inter-layer time, and incorrect nozzle distance.

Which LFAM printing platforms are compatible with Infinite™ materials?2026-06-18T22:15:33-05:00

All four grades have been validated on Thermwood LSAM, CEAD, and other major pellet-extrusion platforms. Platform-specific print parameters are available from our applications engineering team.

Why is glass fiber reinforcement important in LFAM compounds?2026-06-18T22:12:58-05:00

Glass fiber reduces the coefficient of thermal expansion (CTE) of the base polymer, directly controlling warping and dimensional drift during long LFAM build cycles. Unfilled PC and PETG cause significant part distortion at large-format scale.

What LFAM pellet materials does Interfacial offer commercially?2026-06-18T22:12:38-05:00

Four grades under the Infinite™ brand: PC-GF (glass-filled virgin polycarbonate), rPC-GF (glass-filled recycled polycarbonate), rPETG-GF (glass-filled recycled PETG), and PC-GF-V0 (glass-filled polycarbonate with UL94 V-0 fire rating). All supplied as pellets for pellet-extrusion LFAM systems.

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Jonathan Farren
Jonathan FarrenBusiness Development Engineer
With a background as an advanced application engineer, Jonathan brings a technical, hands-on approach to business development — partnering directly with customers to define requirements, select materials, and achieve LFAM goals.

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